Tweco Victor Thermal Dynamics Power Module Upgrade Kit Manual de usuario Pagina 1

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Manual 0-5326 1
Upgrade Kit
Power Module
Installation Instructions
Original Publication Date: 2003 Manual no.: 0-5326
Revision Date: 3/18/2014 Revision: AB
Scope
These instructions cover the upgrading of the power supply to a higher output amperage system. Presently a 400
amp output is the maximum that can be achieved.
Installation and service of this equipment is restricted to properly trained personnel; unqualified personnel are strictly
cautioned against attempting repairs or adjustments not covered in this manual, at the risk of voiding any Warranty.
Read these instructions thoroughly. A complete understanding of the characteristics and capabilities of this equip-
ment will assure the dependable operation for which it was designed.
Included parts:
• Tie-LokClamp
• XTorXT-301MountingTubeRearCap
• BraidedShieldExtension(XT-300only)
• InstructionSheet
Tools you will need:
• WireCutterorTinSnips
• 5/16"NutDriverorSocketWrench
• ElectricalTape
• Punctureresistantgloves
WARNINGS
Disconnect primary power at the source before performing any inspection or repairs.
Only a qualified technician should perform this procedure.
Follow the electrostatic discharge instructions included with the component to prevent damage to the
component.
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Indice de contenidos

Pagina 1 - Power Module

Manual 0-5326 1Upgrade KitPower ModuleInstallation InstructionsOriginal Publication Date: 2003 Manual no.: 0-5326Revision Date: 3/18/2014 R

Pagina 2 - 2 Manual 0-5326

10 Manual 0-532625. The system is designed in such a way that the top inverter module can use the lower module as a guide to insert the new module

Pagina 3 - Art # A-12326

Manual 0-5326 11Connect the Inverter27.Connecttheinputpowerconnectionstotheinvertersfromthecontactor.StartingfromthetopBlack,Viol

Pagina 4

12 Manual 0-532630.Connectoutputpowerharnesstotheinvertermodule.Repeatifinstallingafullinvertermodule31.Connecttheribboncables

Pagina 5 - Art # A-12330

Manual 0-5326 1333.Changethedatatagtoshownewupgradedpowerrequirementsandserialnumbersbylayingitovertheexisting data tag just be

Pagina 6

14 Manual 0-532635.CarefullyliftthesheetmetalshelfwiththeCCMonitandrocktheradiatorbackintoposition.Ensurethatthe ground wires

Pagina 7 - Art # A-12351

Manual 0-5326 1537.Verifyallconnectionsandttingsaresecure.38.Verifytherearenotoolsorpiecesofsheetmetalorotherconductiveobje

Pagina 8

© 2001 Victor Technologies International, Inc. www.victortechnologies.com Printed in USA U.S. Customer Car

Pagina 9 - Installation of the inverter

2 Manual 0-5326Upgrade kit installationNOTE Most components not shown for clarity of installation. You will have to maneuver over, around and thro

Pagina 10 - 10 Manual 0-5326

Manual 0-5326 34. On the opposite side locate the internal radiator. This will have to be extracted to make installation easier. To do this on m

Pagina 11 - Connect the Inverter

4 Manual 0-532610. Reroute the cooling hose return from the lower position to the upper position. For 300 and 400 amp upgrades use Figure 1B routi

Pagina 12 - 12 Manual 0-5326

Manual 0-5326 512. Pass orange and black power cables through center panel to the coolant side as in the lower holes and wire tie the bundle toget

Pagina 13 - From this to this

6 Manual 0-532614.RoutecontrolribbonsfromCCMmoduletotheinverterblock.15.ConnecttheribbontothenextavailableCCMslot16. Route the

Pagina 14 - 14 Manual 0-5326

Manual 0-5326 718. For 200A upgrade locate contactor on inverter side. 19.RemoveharnesslocatedinT1,T2andT3slots.ReplacewithNew9wire

Pagina 15

8 Manual 0-532621. Attach to the brass or tin fast on tabs on the back side of the contactor.Art # A-1235322.Setupnewcontactorbyinsertingthe

Pagina 16 - Printed in USA

Manual 0-5326 924 Mount contactor to the 4 studs on the center chassis and route cables out the rear of machine. Install as shown below.Art # A-

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